I am using Splunk 6.1.4. I had the same issue, tried modifying maxcols, and it did not work for me.
So I took a peek at $SPLUNK_HOME/etc/system/default/limits.conf and observed a couple more parameters to change.
I modified $SPLUNK_HOME/etc/system/local/limits.conf to contain the following:
[kv]
# when non-zero, the point at which kv should stop creating new columns
maxcols = 1800
# maximum number of keys auto kv can generate
limit = 500
# truncate _raw to to this size and then do auto KV
maxchars = 102400
That seems to have worked for me.
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